Difficulty

Moderate

Steps

17

Time Required

                          45 minutes

Sections

6

  • Battery
  • 3 steps
  • Arms
  • 6 steps
  • Housing Cover
  • 1 step
  • Eyes
  • 3 steps
  • Mouth
  • 2 steps
  • Motherboard
  • 2 steps

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Introduction

What you need

Step 1

              Battery
  • Remove the vest covering the back of the bear.
  • Orient the bear with his back facing upwards and unscrew the single Phillips #2 screw.
  • Captured screws will stay in place, no need to worry about losing this one!

Remove the vest covering the back of the bear.

Orient the bear with his back facing upwards and unscrew the single Phillips #2 screw.

Captured screws will stay in place, no need to worry about losing this one!

1024

Step 2

  • Pull the tab outward to remove the protective plate for the batteries.

Pull the tab outward to remove the protective plate for the batteries.

Step 3

  • Remove all four AA batteries by pushing the positive end down and pulling the battery out toward yourself.

Remove all four AA batteries by pushing the positive end down and pulling the battery out toward yourself.

Step 4

              Arms
  • Cut the orange shirt and zip tie.
  • Remove the zip tie.

Cut the orange shirt and zip tie.

Remove the zip tie.

Step 5

  • Cut across the back seam of the head of the bear along the arrow.
  • This damages the bear’s exterior and will require resewing.

Cut across the back seam of the head of the bear along the arrow.

This damages the bear’s exterior and will require resewing.

Step 6

  • Remove the interior of the doll.
  • Peel the outer layer around the head of the bear and forcefully pry off the face of the bear from the outside layer of the bear.
  • This will be difficult and require significant force, but do not fear about breaking the doll at this stage.

Remove the interior of the doll.

Peel the outer layer around the head of the bear and forcefully pry off the face of the bear from the outside layer of the bear.

This will be difficult and require significant force, but do not fear about breaking the doll at this stage.

Step 7

  • Extract each arm button.
  • Pull on the stuffing of the bear and not the wire to remove the arm button.

Extract each arm button.

Pull on the stuffing of the bear and not the wire to remove the arm button.

Step 8

  • Pull off the rest of the outside layer of the bear.

Pull off the rest of the outside layer of the bear.

Step 9

  • Unplug the arms from the main body.

Unplug the arms from the main body.

Step 10

              Housing Cover
  • Unscrew the eleven circled 12.5mm Phillips #1 screws.
  • Remove the top of the housing to access the electronics inside.

Unscrew the eleven circled 12.5mm Phillips #1 screws.

Remove the top of the housing to access the electronics inside.

Step 11

              Eyes
  • Using a Phillips #1 screwdriver, remove the two 12.5mm screws connecting the eyes to the rest of the mechanism.

Using a Phillips #1 screwdriver, remove the two 12.5mm screws connecting the eyes to the rest of the mechanism.

Step 12

  • Unplug the two sets of wires connected to the back of the eyes by using moderate to high force.

Unplug the two sets of wires connected to the back of the eyes by using moderate to high force.

Step 13

  • Once those wires are disconnected, desolder the wires connected from the eye motherboard.

Once those wires are disconnected, desolder the wires connected from the eye motherboard.

Step 14

              Mouth
  • Remove five 12.5mm Phillips #1 screws.
  • Pull the mouth mechanism out of the shell.

Remove five 12.5mm Phillips #1 screws.

Pull the mouth mechanism out of the shell.

Step 15

  • Unscrew the last 12.5mm Phillips #1 screw holding the mouth together
  • Open the mouth mechanism

Unscrew the last 12.5mm Phillips #1 screw holding the mouth together

Open the mouth mechanism

Step 16

              Motherboard
  • Remove the two 12.5 MM Phillips #1 screws holding the main motherboard into place.

Remove the two 12.5 MM Phillips #1 screws holding the main motherboard into place.

Step 17

  • Desolder all connections.

Desolder all connections.

To reassemble your device, follow these instructions in reverse order.

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Author

                                      with 3 other contributors 


                    Jayin Patel

Member since: 01/23/2020

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Team

                       Cal Poly, Team S18-G5, White Winter 2020                        

                                                  Member of Cal Poly, Team S18-G5, White Winter 2020 



                    CPSU-WHITE-W20S18G5                     


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